The type of integrated circuit can be divided according to its use, function, structure, manufacturing process, integration, and conductivity type. The structure of the integrated circuit can be learned from levels from top to bottom: system level - module level - register transfer level (RTL) - gate level - transistor level. The packaging forms of integrated circuits include SOP, PGA, BGA, DIP.

Catalog

I Semiconductors, Integrated Circuits, Chips

An integrated circuit, abbreviated as IC, is a circuit with a specific function that integrates a certain number of commonly used electronic components, such as resistors, capacitors, transistors, and the connections between these components through semiconductor processes. In general, semiconductors, integrated circuits, and the chip can be equated. A semiconductor is a material, which is divided into four categories.  They are Integrated circuits, sensitive devices, optoelectronic devices, and discrete components. Because the proportion of integrated circuits is very high, exceeding 80%, the semiconductor industry is called the integrated circuit industry. Chip, also known as an integrated circuit (IC) refers to the silicon chip containing integrated circuits, which is very small. Generally speaking, a chip (IC) refers to all semiconductor components, which is a circuit module that integrates a variety of electronic components on a silicon board. The chip is the carrier of the integrated circuit. Broadly speaking, we will equate the chip with the integrated circuit. It is the most important part of electronic equipment and bears the functions of computing and storage. It is widely used in almost all electronic equipment such as military industry and civilian use. CPU is a kind of semiconductor IC chip whose full name is the central processor unit.

central processor unit

II Types of integrated circuits

1. Function and structure

Integrated circuits, also known as ICs, can be divided into three categories: analog integrated circuits, digital integrated circuits, and mixed digital/analog integrated circuits.

Analog integrated circuits, also known as linear circuits, are used to generate, amplify and process various analog signals (referring to signals whose amplitude changes with time. For example, audio signals of semiconductor radios, tape signals of recorders, etc.), and their input signal and output signal are proportional. 

Digital integrated circuits are used to generate, amplify, and process various digital signals (referring to signals that are discretely valued in time and amplitude. For example, 3G mobile phones, digital cameras, computer CPUs, digital TV logic control, and playback audio signals and video signals).

2. Manufacturing process

Integrated circuits can be divided into semiconductor integrated circuits and film integrated circuits according to the manufacturing process. Film integrated circuits are further classified into thick film integrated circuits and thin-film integrated circuits.

3. Integration level

Integrated circuits can be divided into: 

SSIC (Small Scale Integrated Circuits)

MSIC (Medium Scale Integrated circuits)

LSIC (Large Scale Integrated Circuits)

VLSIC (Very Large Scale Integrated circuits)

ULSIC (Ultra Large Scale Integrated circuits)

GSIC (Giga Scale Integration) 

4. Conductivity types

Integrated circuits can be divided into bipolar integrated circuits and unipolar integrated circuits according to their conductivity types. They are all digital integrated circuits.

The manufacturing process of bipolar integrated circuits is complex and the power consumption is large. Representative integrated circuits include TTL, ECL, HTL, LST-TL, STTL, and other types. The manufacturing process of the unipolar integrated circuit is simple, the power consumption is also low, and it is easy to make a large-scale integrated circuit. Representative integrated circuits include CMOS, NMOS, PMOS, and other types.

5. Purposes

Integrated circuits can be divided into integrated circuits for televisions, integrated circuits for audio, integrated circuits for video players, integrated circuits for video recorders, integrated circuits for computers (microcomputers), integrated circuits for electronic pianos, integrated circuits for communication, integrated circuits for cameras, integrated circuits for remote control,  integrated circuits for language, integrated circuits for alarms and so on.

6. Appearance

Integrated circuits can be divided into a circular (metal-enclosed transistor package type, generally suitable for high power), flat type (good stability, small size), and dual in-line type.

III Structure and composition of integrated circuits

An integrated circuit is a micro electronic device or component. A certain process is used to interconnect the necessary transistors, resistors, capacitors, and inductors in a circuit and wiring together. It is made on a small piece or pieces of a semiconductor wafer or dielectric substrate. And then it will be packaged in a package and become a microstructure with the required circuit functions. All the components have been integrated into a structure, making electronic components a big step toward miniaturization, low power consumption, intelligence, and high reliability.

The internal structure of the integrated circuit is very complicated, especially its core micro unit-tens of thousands of transistors. Let's take a detailed explanation of the internal structure of semiconductor integrated circuits. In general, we use top-down levels to understand integrated circuits, which is easier to understand.

1. System level

Taking a mobile phone as an example, the entire mobile phone is a complex circuit system. It can make phone calls, play games, listen to music, and so on. It consists of multiple chips and resistors, inductors, and capacitors connected to each other, which is called the system level. (Of course, with the development of technology, the technology of making an entire system on one chip has also appeared for many years - SoC technology)

2. Module level

The entire system is divided into many functional modules to perform its duties. Some are responsible for power supply, some are responsible for communication, some are responsible for the display, some are responsible for utterance, some are responsible for the overall calculation, and so on. We call this module level. Each of these modules is a grand field, which gathers the crystallization of countless human wisdom and feeds many companies.

3. Register transfer level (RTL)

So what does each module consist of? Take the digital circuit module (which is specifically responsible for logical operations and the processed electrical signals are discrete 0 and 1) that account for a large proportion of the entire system as an example. It is composed of registers and combinational logic circuits. The so-called register is a circuit structure that can temporarily store logical values. It requires a clock signal to control the length of time the logical values are stored.

In reality, we need a clock to measure the length of time, and a clock signal is also needed in the circuit to make overall arrangements. The clock signal is a rectangular wave with a stable period. In reality, a second movement is a basic time scale for us, and a cycle of rectangular wave oscillation in a circuit is a time scale of their world. Circuit elements act accordingly and fulfill their obligations based on this time scale.

Rectangular wave oscillation

Combinatorial logic is a combination of logic gates of AND, OR, and NOT. For example, two bulbs connected in series and each with a switch. When both two switches are turned on, the light will be on, this is called AND logic.

A complex function module is composed of many registers and combinational logic. This level is called the register transfer level.

register and combinational logic

The triangle in the figure plus a circle is a NOT gate, the device next to it is a register, D is the input, Q is the output, and the clock signal is input to the CLK terminal.

4. Gate level

The register in the register transfer level is actually composed of NAND logic, and it is subdivided into AND, OR, NOR logic to reach the gate level (they are like a door, blocking/allowing the electrical signal in and out).

5. Transistor level

Whether it is a digital circuit or an analog circuit, its bottom is the transistor level. All logic gates (AND, OR, NOT, NAND, NOR, XOR, XOR, etc.) are composed of individual transistors. Therefore, from the macro to the micro-level, the integrated circuit reaches the bottom, and it is actually all transistors and wires connecting them.

In the early days, bipolar transistors (BJT) were commonly used, commonly known as triodes. It is connected to a resistor, power supply, and capacitor, which itself has the function of amplifying the signal. Like stacked wood, it can be used to form a variety of circuits, such as switches, voltage / current source circuits, logic gate circuits mentioned above, filters, comparators, adders, even integrators. The circuit constructed by BJT is called the TTL (Transistor-Transistor Logic) circuit. The circuit symbol of BJT looks like this:

But then the emergence of metal-oxide-semiconductor field-effect transistors (MOSFETs) swept the IC field with excellent electrical characteristics and ultra-low power consumption. In addition to the BJT in the analog circuit, there are basically integrated circuits now made up of MOS tubes.

Similarly, it can build thousands of circuits. And it can also be used as basic circuit elements such as resistors and capacitors through proper connection. The circuit symbol of MOSFET is as follows:

MOSFET circuit symbol

To sum up, in actual industrial production, the manufacture of chips is actually the manufacturing process of thousands of transistors. It's just that in reality, the hierarchical order of making chips is reversed, starting from the bottom transistor and building up layer by layer. Basically, in the order of "transistor-chip-circuit board", we can finally get the core component of the electronic products-circuit board.

IV Packages of Integrated circuit

1. SOP (small outline package)

SOP, also known as SOL and DFP, is a very common form of component. At the same time, it is also one of the surface-mount packages. The leads are drawn from both sides of the package into a seagull wing shape (L-shape). Packaging materials are divided into plastic and ceramic. It began in the late 1970s.

SOP package has a wide range of applications. In addition to being used in memory LSIs, and in areas where the input and output terminals do not exceed 10-40, SOP is the most popular surface mount package. Later, to meet the needs of production, some small-outline packages such as SOJ, SSOP, TSSOP, and SOIC were gradually derived.

2. PGA (pin grid array)

The PGA chip package is commonly used in the packaging of microprocessors. Generally, the integrated circuit (IC) is packaged in a ceramic chip. The bottom of the ceramic chip is arranged into square pins. These pins can be inserted or soldered to the circuit board. The corresponding socket is very suitable for applications requiring frequent wave insertion. For chips with the same pin, the PGA package usually requires a smaller area than the conventional dual in-line package.

The PGA package has the characteristics of more convenient plug-and-play operation, high reliability, and adaptability to higher frequencies. The early Pentium chips, 80486, Pentium, and PentiumPro in the InTel series CPU all adopt this package form.

3. BGA (ball grid array)

The BGA package is an improvement from the PGA. It is a packaging method in which a surface is covered with pins in a grid arrangement, which can conduct electronic signals from the integrated circuit to the printed circuit board where it is located. Under the BGA package, the pins are replaced by solder balls at the bottom of the package. These solder balls can be configured manually or through an automated machine, and they are positioned through flux.

The BGA package can provide more pins than other packages such as dual in-line packages or four-side flat packages. The ground surface of the entire device can be used as pins, which can be shorter than the surrounding package types. The average wire length is to have more high-speed performance.

4. DIP (dual in-line package)

The so-called DIP dual in-line package refers to an integrated circuit chip that is packaged in a dual in-line form. Most small and medium-sized integrated circuit ICs use this package form, and the number of pins generally does not exceed 100. The CPU chip with the DIP package has two rows of pins, which need to be inserted into the chip socket with a DIP structure. DIP-packaged chips should be especially careful when plugging and unplugging from the chip socket to avoid damage to the pins.

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