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How the BTS7960B Motor Driver Works?

FREE-SKY (HK) ELECTRONICS CO.,LIMITED / 03-12 14:24

Motor drivers are used in controlling the speed, direction, and power of electric motors in modern electronic systems. As motor-driven devices become more powerful and efficient, reliable driver ICs are required to handle high current loads while maintaining safe and stable operation. The BTS7960B motor driver IC is designed to meet these needs. This article will discuss the BTS7960B motor driver IC overview, technical specifications, circuit operation, etc.


Catalog

1. BTS7960B Motor Driver IC Overview
2. BTS7960B Motor Driver CAD Models
3. BTS7960B Motor Driver Pinout Details
4. Alternatives & Equivalent Model
5. Functional Block Diagram
6. Technical Specifications
7. Features of BTS7960B Motor Driver
8. BTS7960B Working in Circuit
9. Applications of BTS7960B Motor Driver
10. Comparison: BTS7960B vs Other Motor Driver IC
11. Mechanical Dimensions
12. Manufacturer
BTS7960B Motor Driver IC

BTS7960B Motor Driver IC Overview

The BTS7960B Motor Driver IC is a fully integrated high-current half-bridge driver designed to control heavy loads with efficient power switching. It belongs to the NovalithIC™ family and combines power MOSFETs and a driver circuit in one compact package. Inside the device are a p-channel high-side MOSFET and an n-channel low-side MOSFET, allowing the IC to manage current flow with low on-state resistance and stable operation.

The integrated driver simplifies control by providing logic-level inputs, making it easy to interface with microcontrollers. Since the high-side switch uses a p-channel MOSFET, the design does not require a charge pump, which helps reduce electromagnetic interference and simplifies the circuit design.

The BTS7960B also includes several protection and monitoring functions such as current sensing, over-temperature protection, over-current protection, undervoltage protection, and short-circuit protection. It also supports slew rate adjustment and dead-time generation, helping improve switching performance and system reliability.

BTS7960B Motor Driver CAD Models

BTS7960B Motor Driver CAD Models

BTS7960B Motor Driver Pinout Details

BTS7960B Motor Driver Pinout Details
Pin Number
Pin Name
Description
1
IN
Logic input used to control the switching state of the MOSFETs.
2
INH
Inhibit input used to enable or disable the driver IC.
3
SR
Slew rate adjustment pin used to control switching speed and reduce EMI.
4
GND
Ground connection for the device and control circuitry.
5
IS
Current sense output that provides a signal proportional to the load current.
6
VS
Power supply input for the driver and MOSFET stage.
7
OUT
Output pin connected to the motor or load.
8
TAB
Metal tab connected internally to the power stage for heat dissipation and electrical connection.

Alternatives & Equivalent Model

• BTN7960

• BTN7971B

• BTN8982TA

• IFX007T

• VNH2SP30

• VNH5019

• L298N

• MC33926

• DRV8871

• DRV8412

Functional Block Diagram

How the IC integrates control logic, gate driver circuits, and power MOSFET switches in one package? The device is divided into three main sections: the Top-Chip control circuit, the high-side base chip, and the low-side base chip. These blocks work together to control the current flow through the output stage.

Functional Block Diagram

The Top-Chip contains the internal driver and protection circuits. It receives the input control signals such as IN, INH, SR, and IS. This block manages the gate driver, generates dead time, adjusts the slew rate, and monitors system safety through undervoltage, overvoltage, overtemperature, and overcurrent protection. It also includes current sensing and diagnostic functions to monitor the load.

The high-side base chip (HS) and low-side base chip (LS) contain the integrated power MOSFETs that form the half-bridge structure. The high-side switch connects the load to the VS supply, while the low-side switch connects the load to ground (GND). The output pin (OUT) is located between these two switches and delivers the controlled current to the load.

Technical Specifications

Parameter
Specification
Mounting Type
Surface Mount
Package / Case
TO-263-8, D2Pak (7 Leads + Tab), TO-263CA
Number of Pins
7
Series
NovalithIC™
Part Status
Obsolete
Operating Temperature
−40°C to 150°C (TJ)
Supply Voltage
5.5 V – 27.5 V
Voltage – Load
5.5 V – 27.5 V
Supply Voltage (Typical)
8 V
Output Configuration
Half Bridge
Output Current per Channel
40 A
Max Output Current
60 A
Output Peak Current Limit (Nominal)
62 A
RDS(on) (Typical)
9 mΩ (LS), 7 mΩ (HS)
Quiescent Current
7 µA
Turn-On Time
25.4 µs
Turn-Off Time
16 µs
Fault Protection
Current Limiting, Over Temperature, Short Circuit, UVLO
Built-in Protections
Transient, Over Current, Over Voltage, Thermal, Under Voltage
Interface
Logic
Load Type
Inductive
Packaging
Tape & Reel (TR)
Moisture Sensitivity Level
MSL 1 (Unlimited)
Terminal Form
Gull Wing
Terminal Position
Dual
Number of Terminations
7
Dimensions
Length: 9.9 mm, Width: 9.2 mm
Halogen Free
No
RoHS Status
Non-RoHS Compliant

Features of BTS7960B Motor Driver

High Peak Current Capability

The BTS7960B supports a high peak current capability of at least 33 A, allowing it to drive high-power loads while maintaining stable operation.

Low Path Resistance

It features a typical path resistance of about 16 mΩ at 25°C, which helps reduce power loss and improves overall efficiency.

Low Quiescent Current

The device has a very low quiescent current of approximately 7 µA at 25°C, making it suitable for energy-efficient systems.

PWM Control Capability

The driver supports PWM operation up to 25 kHz with active freewheeling, enabling smooth and precise control of load current.

Switched Mode Current Limitation

A switched-mode current limiting feature helps reduce power dissipation during overcurrent conditions.

Diagnostic and Current Sense Function

The IC includes a status flag diagnosis and current sensing capability, allowing monitoring of load current and system status.

Protection Functions

The BTS7960B provides overtemperature shutdown with latch behavior, overvoltage protection, and undervoltage shutdown for safe operation.

Logic Level Driver Interface

The integrated driver circuit supports logic-level inputs, making it easy to interface with microcontrollers.

Adjustable Slew Rate

The device offers adjustable slew rates, which help optimize switching performance and reduce electromagnetic interference (EMI).

BTS7960B Working in Circuit

BTS7960B Working in Circuit

The circuit diagram shows how two BTS7960B half-bridge drivers are combined to form a high-current H-bridge motor control system. Each BTS7960B controls one side of the motor by switching the high-side and low-side MOSFETs. When the two drivers operate together, they allow the motor current to flow in either direction, enabling forward and reverse rotation.

A microcontroller (XC866) sends control signals to the BTS7960B drivers through logic inputs such as IN and INH. These signals determine which internal MOSFET switches turn on or off. By applying PWM signals, the microcontroller can control the speed of the motor while the driver manages the high current required by the load.

The circuit also includes a voltage regulator (TLE4278G) that provides a stable supply voltage for the control electronics. A reverse polarity protection circuit is placed at the power input to protect the system from incorrect power connections. Together, these components ensure safe operation, reliable motor control, and protection for the driver and control circuitry.

Applications of BTS7960B Motor Driver

• High-current DC motor control

• Robotics motor drive systems

• Electric scooter motor control

• Automated industrial machinery

• Motorized actuators and positioning systems

• Automotive motor control systems

• Conveyor belt motor drivers

• Smart home motorized devices

• Electric tools and equipment

• DIY motor control projects with microcontrollers

Comparison: BTS7960B vs Other Motor Driver IC

Feature
BTS7960B
BTN7960
VNH2SP30
L298N
Driver Type
Half Bridge
Half Bridge
Full Bridge
Dual H-Bridge
Operating Voltage
5.5 – 27 V
5.5 – 27 V
5.5 – 16 V
5 – 46 V
Continuous Current
~40 A
~43 A
~30 A
~2 A
Peak Current
~60 A
~55 A
~41 A
~3 A
PWM Frequency
Up to 25 kHz
Up to 25 kHz
Up to 20 kHz
Up to ~25 kHz
Technology
Integrated MOSFET
Integrated MOSFET
Integrated MOSFET
Bipolar Transistor
Protection Features
Overcurrent, thermal, undervoltage
Overcurrent, thermal
Thermal, overcurrent
Limited protection
Efficiency
High (low RDS(on))
High
High
Lower efficiency

Mechanical Dimensions

Mechanical Dimensions

Manufacturer

Infineon Technologies AG company uses advanced semiconductor fabrication processes and power MOSFET technologies to produce reliable high-current drivers. The BTS7960B is built using vertical MOSFET technology, which enables low on-state resistance and efficient current handling. Infineon integrates a p-channel high-side MOSFET, an n-channel low-side MOSFET, and a driver control circuit into a single package through multi-chip integration techniques. These chips are assembled on a common leadframe using advanced packaging methods to improve thermal performance and electrical reliability.


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